Watch as paint melts off this airplane

Virgin Australia changed their look in 2017, and all of their iconic red planes had to be repainted white.

Each plane took 11 days and 68 gallons of paint to be completed.

The airline industry is a world of precision and aesthetics, where aircraft are not just about engineering marvels but also about creating a visual impact. One aspect that often goes unnoticed but is crucial for both appearance and performance is the aircraft’s paint job. In this article, we’ll delve into the process of giving airlines a fresh coat of paint and explore why it’s more than just a cosmetic procedure.

The Importance of Aircraft Paint

Aesthetic Appeal: The most obvious reason for painting an aircraft is to enhance its aesthetic appeal. Airlines invest in eye-catching liveries and logos to create a distinct brand identity. A well-designed and freshly painted aircraft not only looks attractive but also helps in brand recognition.

Corrosion Protection: Beyond looks, the paint acts as a protective shield for the aircraft’s exterior. It prevents corrosion, a significant concern given the exposure of airplanes to various weather conditions and high altitudes.

Weight Management: Every pound matters in aviation. Aircraft paint is formulated to be lightweight, ensuring that it doesn’t add unnecessary weight to the plane. This meticulous selection of paint type and quantity plays a part in fuel efficiency and overall performance.

The Process of Painting

Preparation: The painting process begins with thorough preparation. The aircraft’s surface must be cleaned and stripped of old paint. Special attention is given to remove any dirt, grime, or corrosion.

Priming: Once cleaned, the aircraft is primed to create a smooth and adhesive surface for the paint to adhere to. The primer also offers additional protection against corrosion.

Painting: A specific paint scheme and design are chosen based on the airline’s branding and preferences. A combination of airbrushes, brushes, and sometimes stencils are used for precision.

Drying and Curing: After painting, the aircraft goes through a drying and curing process to ensure the paint adheres perfectly and is resistant to wear and tear.

Ensuring Quality

Airlines often follow strict quality control measures during the painting process. Inspections are conducted at various stages to check for adherence to the chosen design, uniformity, and any imperfections. The aim is to have not only a visually appealing exterior but also one that stands the test of time.

Sustainability and Environmental Concerns

The aviation industry is increasingly focusing on sustainable practices. Aircraft paint is no exception. Airlines are exploring eco-friendly paints that reduce the environmental impact and can be easily stripped when repainting is due.

Conclusion

In the world of aviation, the aircraft’s appearance is more than skin deep. A fresh coat of paint not only adds visual appeal but also plays a significant role in protecting the plane and ensuring its optimal performance. Airlines understand that their exteriors are not just about aesthetics but also about functionality, branding, and sustainability.

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